1.1 Muri, Mura &Muda
1.2 Wastes (7+1)
Move to pick up material, process information,or to perform assemblies.
Wait for components , machine’s cycle time or information.
Movement of components within the facility or between facilities.
All inventory, including Work in Process.
Everything related to the production of defects, scrap and defects rework.
Performing tasks that are not value for the customer but necessary for the actual process and its current limitations. Example: packing and unpacking, protection for painting processes. All losses associated with equipment.
Produce more than demand or prior to need.
For many authors the worst of all Mudas, the waste of unused mental capacity of the employees.
2.1 Analysis Tools
2.2 Implementation Tools
3.1 Analysis Tools
3.2 Implementation Tools
Logistic Train to distribute components in the factory.
Requesting material system by placing a signal at a certain point of the stock to control the flow of materials.
Supply of components of a single kind according to the production planning.
Supply of different types of components according to the production planning in Kits.
4.1 Implementation Tools
5. External Logistics
5.1 External Logistics
6.2 Strategic Planning
6.3 Capacity Planning
Planning according to the capacity of each sector.
6.4 Sequence Planning
Planning of the production sequence.